"Ensuring technical and operational success at every stage of the project"
Control Loop Tuning by CPC Engineering improves stability, safety, and operational efficiency in automated plants. We adjust simple or complex PID loops to eliminate oscillations, reduce dead times, and optimize system response without interrupting operations.
This service applies to both new startups and existing installations with deviations or ineffective control, combining expertise in instrumentation, valves, and advanced control algorithms.
We diagnose current loop behavior, apply linearization techniques, reconfigure parameters, and validate in the field. Our strategies enable robust operation under disturbances and load changes, improving process quality and energy efficiency.
How we apply it
We start with an analysis of the process, its variables, and associated elements. We use graphical tools and advanced strategies such as split ranges, feedforward, or gain scheduling, adapting to multivariable systems and any type of platform (DCS, PLC, or hybrid).
We implement improvements transparently and safely, ensuring operational compatibility and sustainable results.
Key Features
- Parameter Adjustment: We optimize PID loop parameters to improve response times and avoid undesired control interactions.
- Loop Linearization: Implementation of characterizers and gain scheduling schemes to ensure consistent responses at different operating points.
- Advanced Strategies: Development of strategies such as split-range controls and feedforward systems to anticipate and correct deviations in systems involving multiple valves.
- Critical Event Management: Application of algorithms and strategies to stabilize processes under variable or high-demand conditions, depending on the application.
- Integrability: Implementation with integration capabilities into existing control systems, allowing for seamless deployment.
- Multiplatform: Loop and structure optimization is extendable to any DCS, PLC, or hybrid platform.