"We manage complex blends with precision, efficiency, and maximum operational adaptability"
The Blending Control Package from CPC Engineering is an advanced solution for managing blending processes of base components and additives with high precision. It ensures final product quality, reduces re-blending processes, and optimizes operational resources.
Its modular design integrates hardware, software, and control logic, enabling both batch and inline blending, adaptable to multiple plant configurations. It is implemented directly in the client's DCS for centralized and transparent management.
How does it work?
The system uses algorithms to calculate ideal proportions, detect operational constraints, and manage component flows in real time. It anticipates limitations such as tank ullage, pump overload, or component availability, ensuring stability and quality in blended products.
Its architecture allows for the incorporation of new products without redesign and offers an intuitive interface for easily adjusting recipes, parameters, and flow rates.
Key Features
- Flexibility and Adaptability: Design based on standardized package units adaptable to different blending configurations and easy integration with other control systems.
- Bottleneck Identification: Identification of the most limiting component’s applicable flow to ensure proportional contribution of the remaining components and additives.
- Ullage Calculation: Calculation at the beginning of the blending process and real-time checks of available tank volume to avoid mixing process constraints.
- Pump Safety: Efficient protection of pumping groups through real-time control of flow rates between tanks.
- Scalability and Expansion: System prepared for future expansions or updates of components and additives, ensuring a sustainable investment.
- Intuitive Interface: Centralized management with interface modules that facilitate process monitoring.